Submission 126
Open-Source based Power Hardware in the Loop Test Bench for Bidirectional Charging
EMOB25-126
Presented by: Lukas Ebbert
In this paper a test set-up for bidirectional charging will be introduced. This set-up offers the
flexibility to evaluate different interfaces of grid operators, battery electric vehicles, charging
stations, energy management systems or other components in a set-up with a power and
communication flow. In addition to this it offers a testing possibility of new charging strategies
which then can be transferred to the real world. Also, an example of a control mechanism will
be shown in the paper to show the functionality of the test set up.
Introduction and Motivation
Testing bidirectional vehicles and charging stations is essential to ensure the reliability, safety,
and efficiency of the rapidly evolving electric vehicle (EV) ecosystem. Bidirectional vehicles,
which support vehicle-to-grid (V2G), vehicle-to-home (V2H), or vehicle-to-load (V2L)
technology, have the unique ability to both draw power from the grid for charging and return
stored energy back to the grid or home. Bidirectional charging involves complex interactions
between different components and systems, including vehicles, charging stations, and grid
infrastructure. Testing ensures compliance with local, national, and international regulations
and promotes interoperability between different manufacturers’ equipment. To reach this goal
a test set-up to evaluate the compliance with different components like an energy management
system (EMS), a charging backend system or with different vehicles or charging stations is
introduced and developed.
Applied Method
In the first part literature research was conducted to identify all necessary components to
emulate a charging station or a vehicle. In addition to these requirements, additional functional
requirements were set. After all requirements were set the conceptional design of the test set-
up was executed. Therefore, a charging controller with the open-source software stack
EVerest was choosen. EVerest offers an open-source implementation of the ISO 15118-2
and -20. The ISO 15118-20 is a main requirement for bidirectional charging. The resulting
architecture was then translated to a laboratory test set-up with the possibility to put different
vehicles, charging station or other systems in the test loop. Afterwards the compliance with
different charging stations and vehicles was tested. Then a control mechanism was evaluated.
The evaluated control mechanism was a bidirectional power control based on the voltage of
the grid. To evaluate this control strategy a grid simulator with a grid emulation of a low voltage
grid was used.